Thursday, 12 June 2025

Multi-Pack Packaging Solutions for Sanitary Napkins and Diapers

Calmus Machinery offers custom multi-pack packaging systems for sanitary napkins, pads, panty liners, incontinence pads, and diapers. The system includes a collator for organizing a preset quantity of products and a flow wrapper or bagging machine for packing them as final or inner packages. For wraps or bags used as inner packages, we also provide a form-load-seal monoblock case packer to carton them into shipping packages.

Collating and Bagging Sanitary Napkins or Pads:

Collating Pads - Sanitary Napkin Packaging Machine

Bagging Pads - Sanitary Napkin Packaging Machine

Collating and Bagging Diapers:

Collating Diapers - Bagging and Packaging Machine

Pushing Diapers - Bagging and Packaging Machine

Loading Diapers - Bagging and Packaging Machine

Pushing Bags - Bagging and Packaging Machine

Sealing Bags - Diaper Bagging and Packaging Machine

Sealed Bag - Diaper Bagging and Packaging Machine

Our monoblock case packer combines case forming, product loading, and sealing into a single compact unit. It forms boxes, loads wraps or bags, and seals box tops automatically.

Cartoning Wraps - Case Packer Machine for Diapers

Sealing Box - Case Packer Machine for Cartoning Diapers

Monday, 9 June 2025

Flow Wrapper and Case Packer for Packaging Noodle Packets

Two flow wrapping and case packing lines for packaging instant noodle packets are ready to be shipped abroad. Each fully-automated packaging line consists of two instant noodle packet collators, a flow wrapper (bagging machine), a wrap collator, and a form-load-seal monoblock case packer (cartoning machine).

Flow Wrapping and Case Packing Lines for Packaging Noodle Packets

The collator stands the fed noodle packets upright, separates them into rows of 5 each, and conveys them to the flow wrapper.

Collating Instant Noodle Packets - Case Packer Machine

Pushing Instant Noodle Packets - Case Packer Machine

Transfer to Flow Wrapper - Cartoning Machine for Instant Noodle Packets

The flow wrapper wraps the sequenced noodle packets from the bottom with film, seals the top opening, and cuts the flow into individual wraps, each containing 5 noodle packets. Completed wraps are transferred to the wrap collator.

Flow Wrapping Instant Noodle Packets - Case Packer Machine

Sealing Flow Wrap Ends - Case Packer for Instant Noodle Packets

Cutting Flow Wrap into Individuals - Cartoning Machine for Noodle Packets

The wrap collator organizes wraps into layers of 4 each, stacks them (2 layers), and then delivers them to the case packing station.

Collating Noodle Packets for Case Packing Cartoner

The case packer automates the processes of case forming, wrap loading, and case sealing.

Case Forming and Noodle Packet Loading of Cartoner

Case Sealing of Cartoning Machine for Noodle Packets

Saturday, 7 June 2025

Cartoner and Case Packer for Packaging Electricity Meters

A carton packaging line for smart electricity meters was installed and put into operation successfully in the Gulf region. The fully-automated packaging line consists of a collator, a cartoner, a case packer and a case palletizer.

The collator accurately feeds electricity meters into the case loading tracks.

Collating Electricity Meters - Cartoning Machine

The cartoner forms lock-bottom cartons, loads one electricity meter into each carton, and seals them, completing individual retail packages.

Cartoner Case Packer for Packaging Electricity Meters

Sealing Cartons - Case Packer Machine for Cartoning Electricity Meters

The retail packages are rotated to their sides before entering the master case packer.

Rotating Carton - Case Packer Machine for Electricity Meters

The case packer forms RSC (Regular Slotted Container) cases, loads the packaged meters, and seals them to form master shipping packages.

Case Packer Machine for Cartoning Electricity Meters

Cartoning Electricity Meters - Case Packer Machine

Both the cartoner and the case packer are form-load-seal monoblock packaging machines.

Finally, the palletizer efficiently stacks all finished master packages onto pallets for shipment.

Palletizer for Cased Electricity Meters

Contact us for a custom cartoning or case packing solution for your products.

Wednesday, 14 May 2025

New Website Launched for Bag-in-Box and Case Packing Equipment

Calmus Machinery just launched a new website dedicated to our Bag-in-Box and Case Packing Equipment: www.calmusbaginbox.com


Discover our bag-in-box packaging solutions (both spouted and spoutless), along with case packers for doypack pouches and other products.


Monday, 20 January 2025

Wrap-Around Case Packer Machine for Packaging Pouches

Our wrap-around case packer provides an efficient solution for packaging pouch products with carton boxes. The system combines intelligent pouch collating and automated wraparound case packing to improve workflow and increase productivity.

Key Features:
1) Intelligent Pouch Collating
The automatic pouch collator organizes products quickly and accurately, handling pouches up to 1 liter or 1 kilogram. This reduces errors and improves efficiency.

2) Automated Case Packing
The case packer automates several tasks, including case forming, pouch loading, and case sealing, ensuring consistent and reliable packaging.

3) High-Speed Performance
Capable of collating and packing 150-200 pouches per minute, this system meets the demands of fast-paced production environments.

Wrap-Around Case Packer Machine for Packaging Pouches
Wrap-Around Case Packer Machine
for Packaging Pouches

Box Forming - Wrap-Around Case Packer for Pouches
Box Forming - Wrap-Around
Case Packer for Pouches

Pouches Collating - Wrap-Around Case Packer for Pouches
Pouches Collating - Wrap-Around
Case Packer for Pouches

Pouches Loading - Wrap-Around Case Packer for Pouches
Pouches Loading - Wrap-Around
Case Packer for Pouches

Box Closing - Wrap-Around Case Packer for Pouches
Box Closing - Wrap-Around
Case Packer for Pouches

Box Sealing - Wrap-Around Case Packer for Pouches
Box Sealing - Wrap-Around
Case Packer for Pouches

Box Exiting - Wrap-Around Case Packer for Pouches
Box Exiting - Wrap-Around
Case Packer for Pouches

Why Choose Our System?
Our pouch sorting and case packing system not only reduces labor costs but also increases packaging consistency. Designed for scalability, it supports growing production needs, enabling your business to stay competitive in a rapidly evolving market. Suitable for a wide range of industries, including food, beverage, and pharmaceuticals, the system works with different pouch packaging applications.

Contact us today for a customized case packing system for your pouches.

Thursday, 19 December 2024

Bag Uncuffer and Top Roller Machine

The poly bag uncuffer and top roller is a high-performance machine designed to streamline the process of uncuffing and rolling the tops of poly bags in cartons. This versatile equipment efficiently uncuffs the bag from the top flaps of the carton, stretches the bag opening, and applies a gentle vacuum to prevent ballooning. It then rolls up the top of the bag and applies a label to securely seal it, ensuring that products are well-packaged and ready for storage or shipment.

This bag uncuffing and rolling machine not only reduces labor costs and improves material efficiency, but it also enhances productivity with its simple operation and easy adjustments. Its high efficiency and labor-saving design make it a must-have for businesses looking to optimize their packaging process, especially in industries where time and cost efficiency are crucial.

Ideal applications:
This bag uncuffer and roller is particularly suitable for industries such as manufacturing, logistics, and distribution, especially for non-food products like hot-melt glue granules, golf balls, and other items that do not require sealing. However, businesses can also choose to integrate heat-sealing functionality for additional versatility.

Bag Uncuffer and Top Roller Machine
Bag Uncuffer and Top Roller

Top Uncuffing - Bag Uncuffer and Top Roller
Top Uncuffing - Bag Uncuffer and Top Roller

Top Stretching - Bag Uncuffer and Top Roller
Top Stretching - Bag Uncuffer and Top Roller

Top Rolling - Bag Uncuffer and Top Roller
Top Rolling - Bag Uncuffer and Top Roller

Finished Packaging - Bag Uncuffer and Top Roller
Finished Packaging
- Bag Uncuffer and Top Roller

Additional solutions available:
We also offer poly bag inserters for placing liners in cartons, ensuring a complete range of solutions to meet your packaging needs.

Tuesday, 30 July 2024

Poly Bag Inserters Certified with CE Marking

Calmus Machinery has recently received CE certification from Istituto Giordano for our Poly Bag Inserters CL71 and CL7X. This certification complies with the following machinery standards: EN 12100, EN 415-10, EN 60204-1:2018, and EN 415-3.

EN 12100 - Safety of machinery - General principles for design - Risk assessment and risk reduction.
EN 415-10 - Safety of packaging machines - Part 10: General Requirements.
EN 60204-1:2018 - Safety of machinery - Electrical equipment of machines - Part 1: General requirements.
EN 415-3 - Safety of packaging machines - Part 3: Form, fill, and seal machines.

CE Certificate for Poly Bag Inserters
CE Certificate for Poly Bag Inserters

The CL71 is our basic poly bag inserter with a capacity of 6-7 cartons per minute. The CL7X is our high-speed bag inserter capable of handling up to 13 cartons per minute.

Istituto Giordano is a renowed Certification Body for products, processes, materials, and services, headquartered in Italy. They are a European Notified Body (No. 0407) for Directive 2006/42/EC Machinery.

To verify the certification, please visit Istituto Giordano China verification page and enter our Certificate Number 101033/2653/C and Contract Number CHIG24043333. Calmus Machinery is a division of Brentorma, which is the certificate holder.

CE-Certified Poly Bag Inserter CL71
CE-Certified Poly Bag Inserter CL71

CE-Certified Poly Bag Inserting Machine CL71
CE-Certified Poly Bag Inserting Machine CL71

Control Panel of Poly Bag Inserter CL71
Control Panel of Poly Bag Inserter CL71