Sunday, 6 December 2020

The China Manufacturer of Bag-in-Box Fillers and Packaging Equipment - Calmus Machinery

Calmus Machinery is a China leading manufacturer of bag-in-box filling and packaging equipment. Our products include Fillers and Cartoning Lines for Bag in Box, Aseptic Filling Machines for Bag in Box, Aseptic Fillers for 200-220 Litre Bag in Drum, Aseptic Filling System for 1000 Litre IBC Liner Bags. 

We design and build the fillers and packaging equipment. To produce the most reliable machines, we employ the world first level of components. We even use coordinate measuring machines to ensure the dimensions accuracy of our crucial machined parts. Most of our machines are applicable to food industry, so the fluid-contact parts are made of 316L stainless steel and the frames are made of 304 stainless steel. To keep the workshops clean, shoes replacement or shoe covers are required before entry to the site.

We have served a long list of customers from various industries in China and abroad including some world big companies. The company and machines are trusted by customers, so it often happened some customers repeatly ordered machines from us to meet their increased production demand. Besides non-aseptic filling, we are also professional on aseptic filling for bag in box, bag in drum and IBC liner bags, the only manufacturer of fully-automatic web-fed bag-in-box aseptic filler in China. Our fully-automatic web-fed non-aseptic bag-in-box fillers are widely used in spring water, edible oil, post-mix syrup, liquid egg, even motor oil and diesel exhaust fluid (DEF).

Factory Shot 1 of Bag-in-Box Filler Manufacturer - Calmus Machinery
Factory Photo 1 of Bag-in-Box Filler
Manufacturer - Calmus Machinery
Factory Shot 2 of Bag-in-Box Filler Manufacturer - Calmus Machinery
Factory Photo 2 of Bag-in-Box Filler
Manufacturer - Calmus Machinery
Factory Shot 3 of Bag-in-Box Filler Manufacturer - Calmus Machinery
Factory Photo 3 of Bag-in-Box Filler
Manufacturer - Calmus Machinery
Factory Shot 4 of Bag-in-Box Filler Manufacturer - Calmus Machinery
Factory Photo 4 of Bag-in-Box Filler
Manufacturer - Calmus Machinery
Materials Warehouse of Bag-in-Box Filler Manufacturer - Calmus Machinery
Materials Warehouse of Bag-in-Box Filler
Manufacturer - Calmus Machinery
Changing Room of Bag-in-Box Filler Manufacturer - Calmus Machinery
Changing Room of Bag-in-Box Filler
Manufacturer - Calmus Machinery

Saturday, 21 November 2020

Bag in Box (BIB) Packaging for AdBlue Diesel Exhaust Fluid (DEF)


What is AdBlue?
AdBlue is a Diesel Exhaust Fluid (DEF) used in diesel vehicles to reduce nitrogen oxide (NOx) particles. Diesel vehicles are now required to meet tough NOx standards to help control air pollution. The preferred method involves injecting Diesel Exhaust Fluid into the exhaust system. 

Composed of de-ionised water (67.5%) and urea (32.5%), AdBlue is a brand name registered by the German Association of the Automotive Industry, often used interchangeably with Diesel Exhaust Fluid (DEF).

How does AdBlue Diesel Exhaust Fluid (DEF) work?
AdBlue is required for selective catalytic reduction (SCR). The fluid enters the exhaust system of a vehicle, where the aqueous urea is converted into ammonia and carbon dioxide. This ammonia (NH3) reduces the amount of NOx particles by converting them into harmless water (H20) and nitrogen (N2), which are themselves released into the atmosphere through the exhaust system.

Bag-in-Box (BIB) - The New Packaging for AdBlue Diesel Exhaust Fluid (DEF)
Bag-in-Box AdBlue Diesel Exhaust Fluid
Bag-in-Box AdBlue Diesel Exhaust Fluid
Bag-in-Box Diesel Exhaust Fluid (DEF)
Bag-in-Box Diesel Exhaust Fluid (DEF)
Bag-in-Box AdBlue Diesel Exhaust Fluid (DEF)
Bag-in-Box AdBlue Diesel Exhaust Fluid (DEF)

Bag-in-Box (BIB) packaging reduces storage, transportation and shelf space significantly due to its rectangular shape. It means that less energy is required to provide customers your valuable product. Besides, flat packing of the unfilled bag-in-box package further optimizes your transportation costs saving you money while reducing your carbon footprint.

Bag-in-Box packaging gains foothold in some of markets like Japan, North America and Europe. The benefits of Bag-in-Box are many folds.

Filling machines for Bag-in-Box AdBlue Diesel Exhaust Fluid (DEF) from Calmus Machinery.

Semi-automatic filling machines:
BIBF101 Bag in Box Filler for AdBlue Diesel Exhaust Fluid (DEF)
BIBF101 Single-head filler for
Bag-in-Box AdBlue Diesel Exhaust Fluid (DEF)
BIBF102 Bag in Box Filler for AdBlue Diesel Exhaust Fluid (DEF)
BIBF102 Double-head filler for
Bag-in-Box AdBlue Diesel Exhaust Fluid (DEF)
BIBF103 Bag in Box Filler for AdBlue Diesel Exhaust Fluid (DEF)
BIBF103 Triple-head filler for
Bag-in-Box AdBlue Diesel Exhaust Fluid (DEF)

Fully-automatic filling machines (WEB-fed):
BIBF500 Bag in Box Filler for AdBlue Diesel Exhaust Fluid (DEF)
BIBF500 Single-head WEB-Fed filler for
Bag-in-Box AdBlue Diesel Exhaust Fluid (DEF)
BIBF502 Bag in Box Filler for AdBlue Diesel Exhaust Fluid (DEF)
BIBF502 Double-head WEB-Fed Filler for
AdBlue Diesel Exhaust Fluid (DEF)

Thursday, 19 November 2020

Bag-in-Box Filling and Packaging Equipment for Post-Mix Syrup / Soft Drinks

As a flexible packaging, Bag-in-Box protects post-mix syrup / soft drinks against exposure to air, so it keeps post-mix soda syrup fresh from fill through final dispensing. Syrup are delivered accurately and precisely from Bag-in-Box packaging for a perfect mix. Nearly every drop of post-mix soda syrup can be dispensed from the bag while leaks and spills are minimized.

Bag-in-Box Post-Mix Syrup
Bag-in-Box Post-Mix Syrup

Bag-in-Box packaging reduces storage, transportation and shelf space significantly due to its rectangular shape. It means that less energy is required to provide customers your valuable product. Besides, flat packing of the unfilled bag-in-box package further optimizes your transportation costs saving you money while reducing your carbon footprint.

Filling machines for Bag-in-Box post-mix syrup / soft drinks from Calmus Machinery.

Semi-automatic Single-head Bag-in-Box Filler for Post-Mix Syrup
Semi-automatic Single-head
Bag-in-Box Filler for Post-Mix Syrup
Semi-automatic Double-head Bag-in-Box Filler for Post-Mix Syrup
Semi-automatic Double-head
Bag-in-Box Filler for Post-Mix Syrup
Semi-automatic Triple-head Bag-in-Box Filler for Post-Mix Syrup
Semi-automatic Triple-head
Bag-in-Box Filler for Post-Mix Syrup
Fully-automatic Single-head Bag-in-Box Filler for Post-Mix Syrup
Fully-automatic Single-head WEB-Fed 
Bag-in-Box Filler for Post-Mix Syrup
Fully-automatic Double-head Bag-in-Box Filler for Post-Mix Syrup
Fully-automatic Double-head WEB-Fed
Bag-in-Box Filler for Post-Mix Syrup

Fully-automatic Bag-in-Box packaging line
for cartoning filled bags as final Bag-in-Box post-mix syrup. It is a perfect cartoning line for our fully-automatic Bag-in-Box filler.

Thursday, 1 October 2020

Fully-automatic Valved Cup Mask Making Machine Production Line

This production line for producing cup-shaped face masks with valves and it makes 3-to-6-ply valved respirators/masks automatically by the following procedures.
1) Unwinding and feeding non-woven fabrics;
2) Forming and cutting cups;
3) Feeding and mounting nose clips;
4) Feeding and stapling headloops.
5) Cutting holes for exhalation valves;
6) Fitting and welding exhalation valves.

The above process is done automatically and continuously by PLC.

Features:
1) Fully-automatic.
2) Stick nose clips externally at a constant temperature. No damage and strong fitting.
3) Earloops are installed by stapling automatically. Adjustable on length, reliable and strong-tension.
4) Easy to use. The touch-screen control system makes operation easy.
5) Alarm when the fed material breaks or is in short.
6) The valve system is possible to be turned off by setting on touch screen to produce valveless cup masks.

Specifications:
Power supply: 14.5kW
Capacity: 15-25 pcs/min
Weight: 4,650 kg
Dimensions: 12,000(L)*2,200(W)* 1,500 (H)mm
Site level: class 100,000 cleanroom
Compressed air: 6 bar, pre-filtered, 23L/min

Fully-automatic Valved Cup Mask
Making Machine Production Line
Fabrics Feeding - Valved Cup Mask 
Making Machine Production Line
Cup Forming and Cutting - Valved Cup 
Mask Making Machine Production Line
Nose Clip Fixing - Valved Cup Mask 
Making Machine Production Line
Headloops Stapling - Valved Cup Mask 
Making Machine Production Line
Valve Hole Cutting - Valved Cup Mask 
Making Machine Production Line
Valves Welding - Valved Cup Mask 
Making Machine Production Line

Wednesday, 30 September 2020

Fully-automatic Double-Head BiB Filling Machine | WEB-Fed Bag-in-Box Filler for Liquid Egg

One fully-automatic double-head BiB filling machine | WEB-fed Bag-in-Box filler was just installed in Nantong China for filling Bag-in-Box with liquid egg. Filling with double heads alternately by one control system enables no backflow to keep liquid egg fresh as possible.

Fully-automatic WEB-fed Double-head Bag-in-Box Filler
Fully-automatic WEB-fed
Double-head Bag-in-Box Filler

Here is a video when the Bag-in-Box filler was being commissioned with water.

Friday, 19 June 2020

Fully-automatic N95/FFP2 Cup Respirator Mask Machine Production Line

This production line for producing N95/FFP2 cup-shaped face masks and it makes 3-to-6-ply valveless or valved respirators/masks automatically by the following procedures.
1) Unwinding and feeding non-woven fabrics;
2) Forming and cutting cups;
3) Feeding and mounting nose clips;
4) Feeding and stapling headloops.
5) Cutting holes for exhalation valves (optional);
6) Fitting and welding exhalation valves (optional).

The above process is done automatically and continuously by PLC.

Features:
1) Fully-automatic.
2) Stick nose clips externally at a constant temperature. No damage and strong fitting.
3) Earloops are installed by stapling automatically. Adjustable on length, reliable and
strong-tension.
4) Easy to use. The touch-screen control system makes operation easy.
5) Alarm when the fed material breaks or is in short.

Specifications:
Power supply: 14.5 kW
Capacity: 15-25 pcs/min
Weight: 4,650 kg
Dimensions: 12,000(L)*2,200(W)* 1,500 (H)mm
Site level: class 100,000 cleanroom
Compressed air: 6 bar, pre-filtered, 23L/min

Fully-automatic N95/FFP2 Cup Shaped Respirator Mask Production Line
Fully-automatic N95/FFP2 Cup-shaped
Respirator Mask Production Line
Fabrics Feeding - Fully-automatic N95/FFP2 Cup Respirator Mask Production Line
Fabrics Feeding - N95/FFP2 
Cup Respirator Mask Production Line
Cup Forming and Cutting - Fully-automatic N95/FFP2 Cup Respirator Mask Production Line
Cup Forming and Cutting - N95/FFP2
Cup Respirator Mask Production Line

Nose Clips Fixing - Fully-automatic N95/FFP2 Cup Respirator Mask Production Line
Nose Clips Fixing - N95/FFP2
Cup Respirator Mask Production Line
Headloops Stapling - N95/FFP2
Cup Respirator Mask Production Line

Tuesday, 9 June 2020

Fully-automatic Salix-Leaf KF94/FFP2/N95 Mask Machine Production Line

Salix-Leaf Masks Market to be driven by Major Key Players - 3M, Honeywell, SPRO Medical, KOWA, Makrite, Owens & Minor, UVEX, Kimberly-clark, McKesson, Prestige Ameritech, CM, Winner, Molnlycke Health, Moldex-Metric, Ansell, Unicharm, Cardinal Health, Te Yin, Japan Vilene, Shanghai Dasheng. Salix leaf masks play a significant role in South Korean market and it made lots of people in China think that is Korean style face masks.

This respirator production line is for producing salix-leaf-shaped KF94/FFP2/N95 face masks and it makes 4-to-5-ply respirators/masks automatically by the following procedures.
1) Unwinding and feeding non-woven fabrics;
2) Feeding and positioning nosepieces (imbedded);
3) Welding and laminating fabrics;
4) Cutting the masks;
5) Folding masks;
6) Feeding and welding earloops.

The above process is done automatically and continuously by PLC.

Features:
1) Fully-automatic.
2) High-speed and speed adjustable.
3) Compact design of 1-to-2: 1 mask blank forming system + 2 earloops welding systems (but on one line)
4) Easy to use. The touch-screen control system makes operation easy.
5) Alarm when the fed material breaks or is in short.
6) A counting system makes the quantity of produced masks visible and make it possible to set the mask quantity of each stack for the conveyors.

Specifications:
Power supply: 12 kW
Capacity: max. 70-80 pcs/min
Weight: 3,000 kg
Dimensions: 7,100(L)*4,600(W)* 2,200 (H)mm
Site level: class 100,000 cleanroom
Compressed air: 6 bar, pre-filtered, 23L/min
Fold symmetry: ±2mm

Fully-automatic Salix-Leaf KF94/FFP2/N95
Respirator Mask Production Line - 1
Fully-automatic Salix-Leaf KF94/FFP2/N95
Respirator Mask Production Line - 2
Fully-automatic Salix-Leaf KF94/FFP2/N95
Respirator Mask Production Line - 3

Fully-automatic Salix-Leaf KF94/FFP2/N95
Respirator Mask Production Line - 4

Salix-Leaf KF94/FFP2/N95
Respirator Mask

Saturday, 30 May 2020

Fully-automatic Medical Surgical Face Mask Making Machine Production Line

This mask production line is for making surgical face masks and the machine produces 3-to-4-ply masks automatically by the following procedures.
1) Unwinding and feeding non-woven fabrics
2) Folding and laminating fabrics
3) Feeding and positioning nose bars
4) Welding and cutting the masks
5) Feeding and welding earloops

The above process is done automatically and continuously by PLC.

Features:
1) Fully-automatic.
2) High-speed and speed adjustable.
3) Multiple ultrasonic systems employed produce reliable welding.
4) Easy to use. The touch-screen control system makes operation easy.
5) Alarm when the fed material breaks or is in short.
6) A counting system makes the quantity of produced masks visible and make it possible to set the mask quantity of each stack for the conveyors.

Specifications:
Power: 9 kW
Capacity: max. 60 pcs/min
Weight: 1800 kg
Dimensions: 6800(L)*4800(W)*1988(H)mm

Fully-automatic Medical Surgical Mask Making Machine Production Line
Fully-automatic Medical
Surgical Mask Production Line
Fully-automatic Medical Surgical Mask Making Machine Production Line -2
Fully-automatic Medical
Surgical Mask Production Line
Face Masks of Medical Surgical Mask Making Machine Production Line
Fully-automatic Medical
Surgical Mask Production Line

Friday, 27 March 2020

200-220 Litre Bulk Bag Aseptic Filler for Sauce Paste and Puree

Single-head Aseptic Filler for 200-220 litre Bag-in-Drum or Bag-in-Box.
A China-made high-level aseptic filling machine for Packaging Sauce, Paste and Puree with Bulk Bags.

200-220 Litre Bag-in-Drum Aseptic Filler
200-220 Litre Bag-in-Drum Aseptic Filler
Filled 200-220 Litre Bag-in-Drum's
200-220 Litre Bag-in-Drum's

One More RO Water System Shipped to Australia

One more Reverse Osmosis Purification System was shipped to Australia. The order was from a previous customer's introduction again who had ordered 2 RO water systems from us in 2017. It is for producing the primary content of AdBlue® Diesel Exhaust Fluid - ultrapure water.

The RO water system employed Gundfos pumps (a world pump leader from Danmark) and DOW FilmTec (now DuPont's) membranes. As required, the RO system is manufactured with a 85% overal recovery rate.

Calmus Machinery are able to manufacture RO water systems for various industries more than drinking water, beverage and food.

RO Water System for AdBlue Production - Front
RO Water System to Australia FV

RO Water System for AdBlue Production - Back
RO Water System to Australia BV

RO Water System for AdBlue Production - Pre-filter Tanks
Prefilter Tanks of
RO Water System to Australia

RO Water System for AdBlue Production - Raw Water Pump
Grundfos Raw Water Pump of
RO Water System to Australia

Friday, 3 January 2020

China-Made Turnkey BiB Aseptic Line for Bag-in-Box Aseptic Filling and Packaging


An ideal Bag-in-Box aspetic filling and packaging line for such pasteurized products as liquid dairy product, natural juice, vegetable juice, concentrate, sauce, fruit syrup, fruit jam, magma beverage and pharmaceutical. It is designed for 3-25 litre Bag-in-Box packaging. Made in China, but at high quality level.


The whole aseptic Fill-and-Pack line includes:
1. Fully-automatic WEB-Fed Bag-in-Box Aseptic Filler
2. Hot Melt Glue Carton Erector
3. Bag Inserter
4. Hot Melt Glue Carton Sealer
5. Carton Palletizer
6. Stretch Wrapper
7. Conveying Systems

WEB-Fed Bag-in-Box Aseptic Filler ASP-BIBF100A
The WEB-Fed Bag-in-Box Aseptic Filler
Multi-sterilization Tunnel & Aseptic Filling Chamber of the Bag-in-Box Aseptic Filler
Multi-sterilization Tunnel & Aseptic Filling Chamber
of the Bag-in-Box Aseptic Filler
Carton Packaging of Bag-in-Box Aseptic Filling and Packaging Line
Carton Packaging of The Bag-in-Box Line
Carton Packaging of Bag-in-Box Aseptic Filling and Packaging Line
Carton Packaging of The Bag-in-Box Line

For more information, please contact us.