Sunday, 1 May 2022

Bag-in-Box กระเป๋าในกล่องสายบรรจุภัณฑ์ อุปกรณ์ สำหรับมาการีนหรือเนย

ผลิตภัณฑ์สำเร็จรูปเป็นถุงแบบไม่มีรางน้ำในกล่อง ซึ่งแตกต่างจากแบบถุงในกล่องมาตรฐานที่มีรางน้ำและอุปกรณ์ติดตั้ง สายการผลิตนี้สร้างกล่องและซีลก้น เม็ดมีด และจัดเรียงถุงแบบเปิดในกล่องทีละใบเพื่อสร้างถุงในกล่อง บรรจุผลิตภัณฑ์ ดูดฝุ่น และผนึกด้านบนถุงด้วยความร้อน ผนึกด้านบนกล่อง สายการบรรจุหีบห่อ การสร้าง-ซับ-บรรจุ-ปิดผนึก อัตโนมัติเต็มรูปแบบ


ไลน์นี้ออกแบบมาสำหรับบรรจุของเหลว เช่น มาการีนหรือเนยพร้อมถุงแบบไม่มีรางน้ำในกล่อง สายการบรรจุและบรรจุภัณฑ์แบบถุงในกล่องประกอบด้วยเครื่องสร้างกล่อง เครื่องเคลือบกล่อง (ถุงบุในกล่องที่สร้างขึ้นโดยแต่ละเครื่อง) เครื่องบรรจุ เครื่องปิดผนึกถุงแบบไลเนอร์ เครื่องปิดผนึกกล่อง และสายพานลำเลียง กล่องสามารถปิดผนึกด้วยเทปหรือกาวร้อนละลาย

Liner Bag in Box Line for Packaging Margarine/Butter
กระเป๋าในกล่องสายการบรรจุ

Procedure of Liner Bag in Box Line for Packaging Margarine/Butter
ขั้นตอนของกระเป๋าในกล่องสายบรรจุภัณฑ์
สำหรับมาการีนหรือเนย

เครื่องใส่กล่องใส่ถุงโพลีในกล่อง เปิดและพับส่วนบนของถุงเหนือกล่อง เป่าลมเพื่อขยายถุงให้พอดีกับผนังด้านในของกล่องได้ดีขึ้น เครื่องช่วยลดต้นทุนแรงงานและวัสดุ ใช้งานง่าย และปรับเปลี่ยนได้ง่าย ประสิทธิภาพสูงและประหยัดแรงงาน

เครื่องซีลปากถุงแบบไลเนอร์จะนำส่วนบนของถุงที่พับแล้วออกจากกล่องด้านบน จากนั้นพับเข้าด้านในจากด้านข้าง ดูดฝุ่นที่ถุง (อุปกรณ์เสริม) ผนึกด้านบนของถุงด้วยความร้อนแล้วพับเข้ากล่อง

ข้อมูลจำเพาะ:
กล่องที่ใช้บังคับ: L250-550*W200-400*H150-400mm
ถุงที่ใช้บังคับ (กว้าง): 460-840mm
ความจุ: สูงสุด 300 กล่อง/ชั่วโมง

Carton Liner/Bag Inserter of Spoutless Bag in Box Line
เครื่องเคลือบกล่องของ
กระเป๋าในกล่องสายการบรรจุ

Filling Machine of Spoutless Bag in Box Line
เครื่องบรรจุ
กระเป๋าในกล่องสายการบรรจุ

Bag Sealer of Spoutless Bag in Box Line
เครื่องซีลปากถุงของ
กระเป๋าในกล่องสายการบรรจุ

Carton Sealer of Spoutless Bag in Box Line
เครื่องซีลกล่องของ
กระเป๋าในกล่องสายการบรรจุ

Tuesday, 15 February 2022

Case Forming and Lining Line - Carton Erector and Bag Inserter

This Case Forming and Lining Line erects cartons and seals bottoms, inserts poly bags in cartons by one each from a roll stock film, opens and cuffs the bag over the carton flaps, blow air to expand the bags to fit on the internal wall of cartons better to form lined cartons ready for filling products. This line includes a carton erector and a poly bag inserter (also called carton lining machine).

Case Forming and Lining Line - Carton Erector and Bag Inserter IMG1
Case Forming and Lining Line -
Carton Erector and Bag Inserter IMG1
Case Forming and Lining Line - Carton Erector and Bag Inserter IMG2
Case Forming and Lining Line -
Carton Erector and Bag Inserter IMG2
Case Forming and Lining Line - Carton Erector and Bag Inserter IMG3
Case Forming and Lining Line -
Carton Erector and Bag Inserter IMG3
Case Forming and Lining Line - Carton Erector and Bag Inserter IMG4
Case Forming and Lining Line -
Carton Erector and Bag Inserter IMG4
Case Forming and Lining Line - Carton Erector and Bag Inserter IMG5
Case Forming and Lining Line -
Carton Erector and Bag Inserter IMG5

1. Carton Erector
Also called case former. It erects cartons, folds and seals bottoms with tape or hot-melt glue.

Specifications:
Erecting type: vertical or horizontal.
Sealing media: tape
Erecting capacity: max. 10 cartons/min or 25 cartons/min (depends on the carton size)
Applicable carton dims: 410mm<L+W<910mm, W180-390mm, 620mm>W/2+H>310mm
Applicable tape width: 4.8-7.2cm
Power supply: single phase, 400 W/1.5kW
Compressed air: 6 bar
Carton storage: 50 pcs (depends on the thickness of fold-flat carton)

2. Poly Bag Inserter
Also called Carton Lining Machine or Liner Placer. This poly bag inserter inserts a poly bag in a box from a roll stock film, open and cuff the bag over the carton flaps, blow air to expand the bag to fit on the internal wall of carton better.

The lining machine reduces labor and material costs, is simple to operate and easy to adjust. High efficiency and labor saving.

Specifications:
Inserting capacity: 6-7 cartons/min
Film width: 460-840mm
Applicable carton dims: L250-550*W200-400*H150-40 0mm, also can be customized
Power supply: 3 phase, 4.5 kW
Compressed air: 6 bar
Air consumption: 100 NL/min
Machine dims: L3322*W2177*H2350mm (for reference only) 

We are also able to manufacture high-speed carton lining machines with 12 cartons/minute.

Here is a video how the case forming and lining line works.

Friday, 28 January 2022

Fully-automatic Carton Lining Machine Poly Bag Inserter

This carton lining machine | poly bag inserter | liner placer inserts a poly bag in a carton from a roll stock film, open and cuff the bag over the carton flaps, blow air to extend the bag to fit the internal wall of carton better.

The bag inserter reduces labor and material costs, is simple to operate and easy to adjust. High efficiency and labor saving.

Carton Lining Machine Poly Bag Inserter -1
Carton Lining Machine
Poly Bag Inserter IMG1

Carton Lining Machine Poly Bag Inserter -2
Carton Lining Machine
Poly Bag Inserter IMG2

Carton Lining Machine Poly Bag Inserter -3
Carton Lining Machine
Poly Bag Inserter IMG3

Carton Lining Machine Poly Bag Inserter -4
Carton Lining Machine
Poly Bag Inserter IMG4

Carton Lining Machine Poly Bag Inserter -5
Carton Lining Machine
Poly Bag Inserter IMG5

Specifications:
Inserting capacity: 6-7 cartons/min
Film width: 460-840mm
Applicable carton dims: L250-550*W200-400*H150-40 0mm, also can be customized
Power supply: 3 phase, 4.5 kW
Compressed air: 6 bar
Air consumption: 100 NL/min
Machine dims: L3322*W2177*H2350mm (for reference only) 

We are also able to manufacture high-speed carton lining machines with 12 cartons/minute.

Monday, 8 November 2021

Bag in Box Forming Filling and Sealing Line for Packaging Nuts or Granules

Erect-Line-Fill-Seals Bag in Box Packaging Line. This bag in box forming, filling and sealing line is designed for packaging nuts or granules with liner bags in boxes. Erect cartons and seal bottoms to form boxes, insert and line open-top bags in cartons, fill products, vacuumize and heat-seal bags, seal box top, all automatically. 

Bag in Box Line for Packaging Nuts or Granules
Bag in Box Forming Filling and Sealing Line
for Packaging Nuts or Granules

Procedure of Bag in Box Line for Packaging Nuts or Granules
Procedure of Bag in Box Line
for Packaging Nuts or Granules

The bag in box forming and packaging line includes a carton erector, a carton lining machine (lining bags in erected cartons by one each), a filling machine, a liner bag sealer, a carton sealer and conveyors. The cartons can be sealed with tape or hot melt glue.

The carton lining machine inserts a poly bag in a box, open and folds the bag top over the box top, blow air to expand the bag to fit on the internal wall of carton better. The machine reduces labor and material costs, is simple to operate and easy to adjust. High efficiency and labor saving.

The liner bag sealer takes the folded bag top off the box top, then folds it inwards from sides, vacuumizes the bag (optional), heat-seals the bag top and then folds it in the box.

Specifications:
Applicable cartons: L250-550*W200-400*H150-400mm
Applicable bags (width):  460-840mm
Capacity: max. 180 boxes/hour

Carton Liner/Bag Inserter of Bag in Box Line
Carton Liner/Bag Inserter
of Bag in Box Line

Granules Conveyor of Bag in Box Line
Granules Conveyor of Bag in Box Line

Bag Sealer of Bag in Box Line
Bag Sealer of Bag in Box Line

Carton Top Sealer of Bag in Box Line
Carton Top Sealer of Bag in Box Line

Monday, 1 November 2021

Spoutless Bag in Box Line for Packaging Margarine or Butter

The finished product is a spoutless bag in box, different from a standard bag-in-box which is with a spout and fitment. The line erects cartons and seals bottoms, inserts and lines open-top bags in cartons by one each to form bag-in-box, fills product, vacuumizes and heat-seals the bag tops, seals the box top. Fully-automatic Erect-Line-Fill-Seals packaging line.

This line is designed for packaging fluids like margarine, butter and shortening with spoutless bags in boxes. This bag in box filling and packaging line includes  a carton erector, a carton lining machine (poly bag inserter), a weigh filling machine, a bag sealer, a carton sealer and conveyors. The cartons can be sealed with tape or hot melt glue.

Liner Bag in Box Line for Packaging Margarine/Butter
Spoutless Liner
Bag in Box Filling and Packaging Line

Procedure of Liner Bag in Box Line for Packaging Margarine/Butter
Procedure of Spoutless Liner
Bag in Box Line for Margarine or Butter

This carton lining machine feeds film from a roll stock, cuts and seals to form a bag, inserts the bag in an erected carton, opens and cuffs the bag over the carton top flaps, blows air to extend the bag to fit the internal wall of carton better. The machine reduces labor and material costs, is simple to operate and easy to adjust. High efficiency and labor saving.

The bag sealer uncuffs the bag off the carton top flaps, then folds it inwards from sides, vacuumizes the bag (optional), heat-seals the bag top and then flattens it in the carton.

Specifications:
Applicable cartons: L250-550*W200-400*H150-400mm
Applicable bags (width):  460-840mm
Capacity: max. 300 boxes/hour

Download BROCHURE

Carton Liner/Bag Inserter of Spoutless Bag in Box Line
Carton Liner/Bag Inserter of
Spoutless Bag in Box Line

Filling Machine of Spoutless Bag in Box Line
Filling Machine of
Spoutless Bag in Box Line

Bag Sealer of Spoutless Bag in Box Line
Bag Sealer of
Spoutless Bag in Box Line

Carton Sealer of Spoutless Bag in Box Line
Carton Sealer of
Spoutless Bag in Box Line

Monday, 20 September 2021

Why Bag-in-Box (BiB) or Boxed Spring Water Better if 10 Litre or Bigger?

Bag in Box Spring Water

Preserve Freshness After Opening
The spring water inside a conventional plastic bottle can remain fresh only a couple of days after it is opened, but the Bag-in-Box packaging allows the water stay fresh up to 6 weeks after opening. Why? It is because almost no air no air comes into the bag when dispensing. It thanks to the flexible and airtight packaging. Different from a bottle or any other hard packaging, a bag can replace the reduced volume by shrinking itself instead of letting air getting in after dispensing. Besides, water is protected from light during the entire storage period.

Minimize Water Waste
Unfinished water left in bottles will be discarded in most cases as its taste is going to change very soon, but this will not happen to Bag-in-Box packaging. Bag-in-Box packaging reduces waste and promotes full use of the product, which is an advantage for most consumers.

Lower Storage Cost for Production
Fold-flat cartons and empty bags reduce your storage dramatically and save your cost.

Easy Transport and Lower Transport Cost
Compared with round bottles, more cuboid boxes can be loaded and transport cost be saved. 

Easy to Use
Easy to open and dispense. Convenient and portable.

Highlight Your Brand
Unique package design is possible for Bag-in-Box packaging and it highlights your brand on the shelf.

Various Filling Machines for Spring Water Packaging from Calmus Machinery
Both semi and fully automatic Bag-in-Box filling machines are available at Calmus Machinery for packaging spring water.

Semi-automatic filling machines:

BIBF101 Single-head filler for Bag-in-Box Spring Water
BIBF101 Single-head Filler
for Bag-in-Box Spring Water

BIBF102 Double-head filler for Bag-in-Box Spring Water
BIBF102 Double-head Filler
for Bag-in-Box Spring Water

Fully-automatic filling machine (WEB-fed):

BIBF500 WEB-Fed Filler for Bag-in-Box Spring Water
BIBF500 WEB-Fed Filler
for Bag-in-Box Spring Water

Fully-automatic filling and packaging line:

Fully-automatic Filling and Packaging Line for Bag-in-Box Spring Water
Fully-automatic Filling and Packaging Line
for Bag-in-Box Spring Water

Saturday, 18 September 2021

An Affordable Packaging Solution to Start Up Bag-in-Box Business

Find a semi-automatic bag-in-box filler to fill your product liquid or fluid in spout bags and then package them with cartons manually, which can be an affordable packaging solution to start up bag-in-box business. However, you still need to find a reliable and durable semi-automatic bag-in-box filler even though it is a start-up filling machine. Firstly, a non-strike filler can satisfy your customers' target delivery time, establish a long-term relatioship and meanwhile help them grow to be potential big customers. Secondly, a good bag-in-box filler can be resold and even at a good price when you want to replace it with a bigger-capacity or fully-automatic filling machine. 

The semi-automatic single-head filler from Calmus Machinery can be a good option for you. Its building is even better than some EU-made fillers, but the cost is affordable.
Semi-automatic Bag-in-Box Filler BIBF101
Semi-automatic Bag-in-Box Filler BIBF101

Features:
1) Compact and aesthetic design.
2) It is designed for food packaging, so all the product-contact parts except the flexible pipe are made grade 316L stainless steel. The frame is made of 304 stainless steel.
3) FDA approved flexible pipe and made in Italy.
4) Siemens PLC and touch screen.
5) Endress+Hauser electromagnetic flowmeter, made in Germany. Endress+Hauser is a world top flowmeter manufacturer and their products are used normally by only first world leaders in different industries.
6) FESTO pneumatic components.
7) Other components from Germany or Italy.

A mobile liquid feeding system is also available at Calmus Machinery. Grade 304 stainless steel frame and storage tank. The feeding flowrate is adjustable. You can order one if you fail to install a pipe from your existing production to the filler. We can integrate both together and make your installation simple and easy.

Mobile Liquid Feeding System
Mobile Liquid Feeding System

You also can choose a fully-automatic bag-in-box filler if you have an enough budget.