Monday, 8 November 2021

Bag in Box Forming Filling and Sealing Line for Packaging Nuts or Granules

Erect-Line-Fill-Seals Bag in Box Packaging Line. This bag in box forming, filling and sealing line is designed for packaging nuts or granules with liner bags in boxes. Erect cartons and seal bottoms to form boxes, insert and line open-top bags in cartons, fill products, vacuumize and heat-seal bags, seal box top, all automatically. 

Bag in Box Line for Packaging Nuts or Granules
Bag in Box Forming Filling and Sealing Line
for Packaging Nuts or Granules

Procedure of Bag in Box Line for Packaging Nuts or Granules
Procedure of Bag in Box Line
for Packaging Nuts or Granules

The bag in box forming and packaging line includes a carton erector, a carton lining machine (lining bags in erected cartons by one each), a filling machine, a liner bag sealer, a carton sealer and conveyors. The cartons can be sealed with tape or hot melt glue.

The carton lining machine inserts a poly bag in a box, open and folds the bag top over the box top. The machine reduces labor and material costs, is simple to operate and easy to adjust. High efficiency and labor saving.

The liner bag sealer takes the folded bag top off the box top, then folds it inwards from sides, vacuumizes the bag (optional), heat-seals the bag top and then folds it in the box.

Specifications:
Applicable cartons: L250-550*W200-400*H150-400mm
Applicable bags (width):  460-840mm
Capacity: max. 180 boxes/hour

Carton Liner/Bag Inserter of Bag in Box Line
Carton Liner/Bag Inserter
of Bag in Box Line

Granules Conveyor of Bag in Box Line
Granules Conveyor of Bag in Box Line

Bag Sealer of Bag in Box Line
Bag Sealer of Bag in Box Line

Carton Top Sealer of Bag in Box Line
Carton Top Sealer of Bag in Box Line

Monday, 1 November 2021

Spoutless Bag in Box Line for Packaging Margarine or Butter

The finished product is a spoutless bag in box, different from a standard bag-in-box which is with a spout and fitment. The line erects cartons and seals bottoms, inserts and lines open-top bags in cartons by one each to form bag-in-box, fills product, vacuumizes and heat-seals the bag tops, seals the box top. Fully-automatic Erect-Line-Fill-Seals packaging line.

This line is designed for packaging fluids like margarine or butter with spoutless bags in boxes. This bag in box filling and packaging line includes a carton erector, a carton lining machine (lining bags in erected cartons by one each), a filling machine, a liner bag sealer, a carton sealer and conveyors. The cartons can be sealed with tape or hot melt glue.

Liner Bag in Box Line for Packaging Margarine/Butter
Spoutless Liner
Bag in Box Filling and Packaging Line

Procedure of Liner Bag in Box Line for Packaging Margarine/Butter
Procedure of Spoutless Liner
Bag in Box Line for Margarine or Butter

The carton lining machine inserts a poly bag in a box, opens and folds the bag top over the box top. The machine reduces labor and material costs, is simple to operate and easy to adjust. High efficiency and labor saving.

The liner bag sealer takes the folded bag top off the box top, then folds it inwards from sides, vacuumizes the bag (optional), heat-seals the bag top and then folds it in the box.

Specifications:
Applicable cartons: L250-550*W200-400*H150-400mm
Applicable bags (width):  460-840mm
Capacity: max. 300 boxes/hour

Carton Liner/Bag Inserter of Spoutless Bag in Box Line
Carton Liner/Bag Inserter of
Spoutless Bag in Box Line

Filling Machine of Spoutless Bag in Box Line
Filling Machine of
Spoutless Bag in Box Line

Bag Sealer of Spoutless Bag in Box Line
Bag Sealer of
Spoutless Bag in Box Line

Carton Sealer of Spoutless Bag in Box Line
Carton Sealer of
Spoutless Bag in Box Line

Monday, 20 September 2021

Why Bag-in-Box (BiB) or Boxed Spring Water Better if 10 Litre or Bigger?

Bag in Box Spring Water

Preserve Freshness After Opening
The spring water inside a conventional plastic bottle can remain fresh only a couple of days after it is opened, but the Bag-in-Box packaging allows the water stay fresh up to 6 weeks after opening. Why? It is because almost no air no air comes into the bag when dispensing. It thanks to the flexible and airtight packaging. Different from a bottle or any other hard packaging, a bag can replace the reduced volume by shrinking itself instead of letting air getting in after dispensing. Besides, water is protected from light during the entire storage period.

Minimize Water Waste
Unfinished water left in bottles will be discarded in most cases as its taste is going to change very soon, but this will not happen to Bag-in-Box packaging. Bag-in-Box packaging reduces waste and promotes full use of the product, which is an advantage for most consumers.

Lower Storage Cost for Production
Fold-flat cartons and empty bags reduce your storage dramatically and save your cost.

Easy Transport and Lower Transport Cost
Compared with round bottles, more cuboid boxes can be loaded and transport cost be saved. 

Easy to Use
Easy to open and dispense. Convenient and portable.

Highlight Your Brand
Unique package design is possible for Bag-in-Box packaging and it highlights your brand on the shelf.

Various Filling Machines for Spring Water Packaging from Calmus Machinery
Both semi and fully automatic Bag-in-Box filling machines are available at Calmus Machinery for packaging spring water.

Semi-automatic filling machines:

BIBF101 Single-head filler for Bag-in-Box Spring Water
BIBF101 Single-head Filler
for Bag-in-Box Spring Water

BIBF102 Double-head filler for Bag-in-Box Spring Water
BIBF102 Double-head Filler
for Bag-in-Box Spring Water

Fully-automatic filling machine (WEB-fed):

BIBF500 WEB-Fed Filler for Bag-in-Box Spring Water
BIBF500 WEB-Fed Filler
for Bag-in-Box Spring Water

Fully-automatic filling and packaging line:

Fully-automatic Filling and Packaging Line for Bag-in-Box Spring Water
Fully-automatic Filling and Packaging Line
for Bag-in-Box Spring Water

Saturday, 18 September 2021

An Affordable Packaging Solution to Start Up Bag-in-Box Business

Find a semi-automatic bag-in-box filler to fill your product liquid or fluid in spout bags and then package them with cartons manually, which can be an affordable packaging solution to start up bag-in-box business. However, you still need to find a reliable and durable semi-automatic bag-in-box filler even though it is a start-up filling machine. Firstly, a non-strike filler can satisfy your customers' target delivery time, establish a long-term relatioship and meanwhile help them grow to be potential big customers. Secondly, a good bag-in-box filler can be resold and even at a good price when you want to replace it with a bigger-capacity or fully-automatic filling machine. 

The semi-automatic single-head filler from Calmus Machinery can be a good option for you. Its building is even better than some EU-made fillers, but the cost is affordable.
Semi-automatic Bag-in-Box Filler BIBF101
Semi-automatic Bag-in-Box Filler BIBF101

Features:
1) Compact and aesthetic design.
2) It is designed for food packaging, so all the product-contact parts except the flexible pipe are made grade 316L stainless steel. The frame is made of 304 stainless steel.
3) FDA approved flexible pipe and made in Italy.
4) Siemens PLC and touch screen.
5) Endress+Hauser electromagnetic flowmeter, made in Germany. Endress+Hauser is a world top flowmeter manufacturer and their products are used normally by only first world leaders in different industries.
6) FESTO pneumatic components.
7) Other components from Germany or Italy.

A mobile liquid feeding system is also available at Calmus Machinery. Grade 304 stainless steel frame and storage tank. The feeding flowrate is adjustable. You can order one if you fail to install a pipe from your existing production to the filler. We can integrate both together and make your installation simple and easy.

Mobile Liquid Feeding System
Mobile Liquid Feeding System

You also can choose a fully-automatic bag-in-box filler if you have an enough budget.

Thursday, 22 July 2021

Form-Insert-Seal Monoblock Case Packer Cartoning Machine for Stand Up Pouches

This is a customized Form-Insert-Seal Monoblock Case Packer | Cartoning Machine for packaging stand up pouches with cartons. It works by erecting flat-fold cartons and sealing their bases to form cases, inserting filled stand up pouches in cases by delta robot (ABB IRB 360 FlexPicker) with help of a vision system, seal the case tops with tape, all fully-automatic. Case forming, pouch inserting and case sealing 3-in-1. Two different-capacity stand up pouches are to be packed by lying down in respective cartons according to preset specific patterns. However, we can manufacture different pouch cartoners to meet different customers' requirements. This case packer can be easily installed by customers themselves, so is an ideal cartoning machine during the pendamic period.

Stand Up Pouch Case Packer Cartoning Machine
Form-Insert-Seal Case Packer Cartoning Machine
for Stand Up Pouches
Stand Up Pouch Case Packer Cartoning Machine V2
Form-Insert-Seal Case Packer Cartoning Machine
for Stand Up Pouches - View 2
Video of Commissioning the Case Packer
Cartoning Machine with Stand Up Pouches

Sunday, 25 April 2021

Fully-automatic BiB Filling System | Bag-in-Box Filler for 2-25L Spout Bags

This Fully-automatic BiB Filling System | WEB-Fed Bag-in-Box Filler is designed for filling 2-25L spout bags with a wide range of liquids. This bag in box filler is especially for food packaging and widely used for packaging drinking water, post mix syrup coke, edible oil and beverage. The fluid-contact parts except the flexible filling pipe are made of grade 316L stainless steel. The flexible filling pipe is made in Italy and FDA certifed. Certainly this filling system also can be used to package liquid soap, motor oil, desiel exhaust fluid (AdBlue/DEF), engine coolant.

This bag in box filler is fed with pre-cut continuous module bags. The whole process of bags feed, decapping, vacuumization (optional), nitrogen injection (optional), filling, capping, cutting apart from continuous bags and transiting to the conveyor can be completed automatically, no human operation required.

It is our 3rd generation of web-fed non-aseptic filling system. The new filler is more compatible to our fully-automatic packaging/cartoning line for bag in box. Except samely reliability, it is easier to use. It is a single-head filler, but we also have double-head or multi-head fully-automatic bag-in-box fillers.

BiB Filling System Bag-in-Box Filler BIBF500
Fully-automatic Filling System |
Bag-in-Box Filler BIBF500
Drawing of Bag-in-Box Filler BIBF500
Drawing of Bag-in-Box Filler BIBF500
Bags Feeding of Bag-in-Box Filler BIBF500
Pre-cut Continuous Module Bags Feeding
of Bag-in-Box Filler BIBF500
Bag Filling of Bag-in-Box Filler BIBF500
Bag Filling of Bag-in-Box Filler BIBF500
Filled Bag Exitting of Bag-in-Box Filler BIBF500
Filled Bag Exitting of Bag-in-Box Filler BIBF500

Video how this bag in box filler works.

For more information, please contact us.

Tuesday, 9 March 2021

One Bag-in-Box Filler BIBF101 Just Shipped to USA

Just shipped a bag-in-box filler and a liquid feeding system by air to USA. They were manufactured under the customer's name who is a flexible packaging material supplier in the US. The filler is a semi-automatic single-head filling machine for bag in box.

Bag-in-Box Filler BIBF101 Shipped to USA
Semi-automatic Bag-in-Box Filler
BIBF101 Shipped to USA
Details 1 of Bag-in-Box Filler BIBF101 Shipped to USA
Details 1 of Semi-automatic
Bag-in-Box Filler BIBF101 Shipped to USA
Details 2 of Bag-in-Box Filler BIBF101 Shipped to USA
Details 2 of Semi-automatic
Bag-in-Box Filler BIBF101 Shipped to USA
Details 3 of Bag-in-Box Filler BIBF101 Shipped to USA
Details 3 of Semi-automatic
Bag-in-Box Filler BIBF101 Shipped to USA
Packed Bag-in-Box Filler BIBF101 Shipped to USA
Packed Bag-in-Box Filler BIBF101