Tuesday, 24 December 2019

China-Built Turnkey BiB Fill-and-Pack Line for Bag-in-Box Filling and Packaging

This is an ideal Bag-in-Box filling and packaging line for Spring Water, Edible Oil and Post Mix Syrup. It is designed for 3-25 litre Bag-in-Box packaging. Built in China, but at high quality level.

Turnkey Bag-in-Box Filling and Packaging Line
Turnkey Fill-and-Pack Line for Bag-in-Box

The whole Fill-and-Pack line includes:
1. Fully-automatic WEB-Fed Bag-in-Box Filler (Non-aseptic)
2. Hot Melt Glue Carton Erector
3. Bag Inserter
4. Hot Melt Glue Carton Sealer
5. Carton Palletizer
6. Stretch Wrapper
7. Conveying Systems

WEB-Fed Bag-in-Box Filler BIBF500
The WEB-Fed Bag-in-Box Filler
Carton Packaging of Bag-in-Box Filling and Packaging Line
Carton Packaging of The Bag-in-Box Line
Carton Packaging of Bag-in-Box Filling and Packaging Line
Carton Packaging of The Bag-in-Box Line

Download BROCHURE

Monday, 14 October 2019

The NEW Fully-automatic BIB Filling Machine | WEB Fed Bag-in-Box Filler BIBF500


NEW Bag-in-Box Filling Machine BIBF500
The NEW Fully-automatic
Bag-in-Box Filling Machine BIBF500
Drawing of NEW Bag-in-Box Filling Machine BIBF500


Calmus Machinery launched the 3rd generation of fully-automatic Bag-in-Box filling machine BIBF500 two years ago and now it has been introduced to nearly all of our orders instead of the 2nd generation. Different from the previous version, the exit of filled bags exit of new Bag-in-Box filling machine BIBF500 was designed on the different direction - directly on the other end of empty bags entry and also on taller height. The changes make the filling machine match our carton packaging line better. Besides, the previous version works by cutting bags apart before filling, but the new filling machine works by cutting bags apart after filling and capping, which makes it easier for users to fill different sized bags.

Our Bag-in-Box filling machine BIBF500 is especially for filling 3-25 litre spout-prepared bags with a wide range of liquids like drinking water, post mix syrup coke, edible oil and beverage. It features fully-automatic by employing PLC and touch screen control system. The whole process of continuous bags feed, decapping, vacuumization (optional), nitrogen injection (optional), filling, capping, cutting apart from continuous bags and transiting to the conveyor can be completed automatically, no human operation required.

This machine can cap various spigots including Vitop and Scholle's. It is designed with CIP (Clean in Place) function and circuit connection.

Features:
1) Fully-automatic, continuous WEB type bags fed.
2) Easy to use. The touch-screen control system makes operation easy.
3) Self-test and protecting function.
4) An electromagnetic flow meter system employed improves filling precision and truly achieves the quantitative filling.
5) Grade 304 stainless steel body and 316L stainless steel fluid-contact parts.
6) Filling a different capacity bag acceptable only by changing the setting.
7) Perfect spout clamping system ensures reliable running of the machine and meanwhile no damage to the bag spout.
8) Options of vacuumization and nitrogen injection available for specific products use.

Specifications:
Applicable bags: pre-cut continuous module or WEB type bags, spout-prepared, 3-25 litres.
Filling capacity at the feed flow of 10T/H:  
510 bags/hour for 5 litres,
400 bags/hour for 10 litres,
270 bags/hour for 20 litres.

Procedures:
1. Automatically feed bags.
WEB Bags Feeding of New Bag-in-Box Filling Machine BIBF500

2. Automatically decap, fill, cap and then cut apart from the continuous bags.
Bag Filling of New Bag-in-Box Filling Machine BIBF500

3. Automatically exit filled bags.
Filled Bags Exit of New Bag-in-Box Filling Machine BIBF500

Fully-automatic. Grade 304 stainless steel construction and grade 316L stainless steel fluid-contact parts. World first-class key components. This Bag-in-Box filling machine is designed and built with great reliability and durability.

Sunday, 15 September 2019

Bag-in-Box - An Ideal Packaging Alternative for Edible Oil | Calmus Machinery

Bag-in-Box (BiB) packaging gains foothold in some of the largest wine-drinking regions like Europe and North America. The benefits of Bag-in-Box are many folds. The most important one is keeping the content fresher for a longer period after opening.

Bag-in-Box packaging has been introduced to more and more products in food and beverage industry. Edible oil is one of them.

Light, heat and oxygen are three enemies of edible oil, especially extra virgin olive oil. When it has prolong and constant contact with any of these, the extra virgin olive oil will go rancid or become bad very soon.

When we pour out edible oil from a conventional packaging like bottles and tins, an equal amount of air will go into the bottle. Exposure to oxygen in the air, rancidity starts to develop and the oil sensory properties quickly and significantly decline.

Bag-in-Box packaging solves two of these problems – Light and Oxygen.

The bag and its corrugated cardboard provide double protective layers for any possible light penetration to the edible oil.

When edible oil is being dispensed from a bag through its tap, the bag collapses instead of allowing air getting in the bag to balance the air pressure. It thanks to the flexible property of bags. This way keeps the air away from the edible oil.

Keep Freshness and Flavour Even After Opening
Bag-in-Box can keep the freshness and aromatic flavour of edible oil consistently over a longer period of time than the conventional packaging like a bottles or a tin, in particular once it has been opened.

Bag-in-Box preserves the quality and extends the shelf life of edible oil. It protects the oil from exposure to air and in-contact with oxygen upon opening.

Reduce Storage and Transport Cost
Bag-in-Box can reduce storage, transportation and shelf space significantly due to its rectangular shape. It means that less energy is required to provide customers your valuable product. Besides, flat packing of the unfilled bag-in-box package further optimizes your transportation costs saving you money while reducing your carbon footprint.

Highlight Your Brand
The face of the box maximizes package graphics and visibility for retail applications. It highlights your brand on the shelf.

Bag-in-Box Edible Oil

Filling Machines Available at Calmus Machinery
1. Ultra-clean non-aseptic Bag-in-Box filling machines
Fully-automatic Bag-in-Box Filling Machine for Edible Oil
Fully-automatic WEB Fed
Bag-in-Box Filling Machine BIBF500

The above is one of our featured filling machines - the Fully-automatic Bag-in-Box Filler BIBF500 and it is fed with precut continuous WEB type bags. Lower-cost semi-automatic filling machines with single head, double heads or more heads are available at Calmus Machinery too.

2. Aseptic Bag-in-Box filling machines
Fully-automatic Bag-in-Box Aseptic Filling Machine for Edible Oil
Fully-automatic WEB Fed
Bag-in-Box Aseptic Filling Machine ASP-BIBF100A

The above ASP-BIBF100A is also a fully-automatic aseptic filling machine for Bag-in-Box and fed with WEB type bags. We also manufacture semi-automatic filling machines with single head, double heads or more heads.

For more details, please visit Calmus Bag-in-Box Filling Machines.

Sunday, 12 May 2019

Why Boxed or Bag-in-Box Wine? | Wine Packaging | Calmus Machinery


Why Bag-in-Box (BiB) or Boxed Wine?

Preserve Freshness and Taste Even After Opening
The wine inside a conventional glass bottle can remain fresh only a couple of days after it is opened, but the Bag-in-Box packaging allows the wine stay fresh up to 6 weeks after opening. Why? It is because almost no air no oxygen comes into the bag when dispensing. It thanks to the flexible and airtight packaging. Different from a bottle or any other hard packaging, a bag can replace the reduced volume by shrinking itself instead of letting air getting in after dispensing.

Minimize Wine Waste
Unfinished wine left in bottles will be discarded in most cases as its taste is going to change very soon, but this will not happen to Bag-in-Box packaging. Bag-in-Box packaging reduces waste and promotes full use of the product, which is an advantage for most consumers.

Easy Transport, Lower Transport Cost and Enable E-Commerce
Glass bottled require more secondary packaging to protect from breakage during transport. Bag-in-Box reduces risk of damage in transit. Besides, the volume one 3 litres Bag-in-Box contains is equal to that 4 x 750ml bottles contains, but the Bag-in-Box is much lighter than 4 bottles, which dramatically reduces transport cost.  Easy transport and lower transport cost make it friendly to e-commerce.

Easy to Use
Easy to open and dispense. Convenient and portable.

Highlight Your Brand
Unique package design is possible for Bag-in-Box packaging and it highlight your brand on the shelf.

Various Filling Machines for Wine Packaging from Calmus Machinery
Both semi and fully automatic Bag-in-Box filling machines are available at Calmus Machinery for packaging wine. As an option for wine packaging, each of the filling machines can be built with vacuumization and nitrogen injection functions, which can extend the boxed wine shelf time.


Double-Head Bag-in-Box Filling Machine BIBF102 for Wine
Semi-automatic Bag-in-Box Filling Machine BIBF102

Fully-automatic Bag-in-Box Filling Machine BIBF500 for Wine
Fully-automatic WEB Fed Bag-in-Box Filling Machine BIBF500

For more details, please visit Calmus Bag-in-Box Filling Machines.

Monday, 8 April 2019

200-220L Bag Aseptic Filling Machines | Bag-in-Drum Aseptic Fillers

Our BID Aseptic Filling Machines | Bag-in-Drum Aseptic Fillers provide the highest possible level of sterility and productivity for filling bulk aseptic bag in box and bag in drum containers. They are designed for packaging sterile fluids like tomato paste, vegetables and fruit juices, purees, particulates, concentrates, sauces, soups and dairy products.

The compact design of this Bag in Drum Aseptic Filler gives you maximum aseptic safety while requiring a very small aseptic zone. Nearly all crucial components are from world famous brands and it ensures the reliability of the machines. Weight or flow meters optional for volume control are to be employed.

Features:
1. PLC controlled with autognostic capability. Touch screen for operation, easy to use.
2. Grade 304 stainless steel body and 316L stainless fluid-contact parts.
3. Designed with CIP (Clean-in-Place) function and circuit connection.
4. Filling from side prevents condensed water dripping on bags.
5. Decapping, filling and capping parts move in an enclosed overpressure steam chamber which ensures the sterile conditions.
6. Steam barrier and sterilization by spraying of cap and feed gate with steam and hydrogen peroxide (optional) before decapping ensures true aseptic filling. 
7. A pressure sensor working with a pumping system ensures the stable overpressure in the sterile chamber.
8. Reliable and in a high standard. All crucial components are from world famous brands.

Comparison of Bag-in-Drum Fillings
Filling from side prevents condensed water dripping on bags.

Applicable bags: 1-inch-spout prepared aseptic bags (however the machine can be customized for other-size spouts too)
Power supply: 3-phase 380V/220V or customized

Model: ASP-BIBF201 (Single-Head)
Filling capacity: 3-5 tons per hour
Bulk Bag Filling Machine Bag-in-Drum Aseptic Filler ASP-BIBF201
Bag-in-Drum Aseptic Filler ASP-BIBF201

Model
: ASP-BIBF202 (Double-Head)

Filling capacity: 5-12 tons per hour
Bulk Bag Filling Machine Bag-in-Drum Aseptic Filler ASP-BIBF202
Bag-in-Drum Aseptic Filler ASP-BIBF202

Here is a video how the Bag-in-Box aseptic filler works.

Sunday, 7 April 2019

Semi-automatic 1-25L BIB Aseptic Filling Machines | Bag-in-Box Aseptic Fillers

Our Semi-automatic BIB Aseptic Filling Machines | Bag-in-Box Aseptic Fillers are designed for aseptically filling aseptic spout bags with sterile fluids like natural juice, concentrate, vegetable juice, fruit syrup, fruit jam, magma beverage, dairy product, sauce, puree and pharmaceutical. The machine can use various spigots including Vitop and Scholle's. It is designed with CIP (Clean-in-Place) function and a circuit for connecting to a CIP system. All the fluid-contact parts are made with grade 316L stainless steel and the frame made with 304 stainless steel.

Features:
1) Grade 304 stainless steel body and 316L stainless fluid-contact parts.
2) Bags ranging in size from 1 to 25 litres can be used.
3) Steam is the unique employed sanitizing system to avoid chemical pollution.
4) Employed decapping confirmation system ensures filling will not work before decapping and this guarantees the sterile chamber not to be polluted by the fluid.
5) Perfect-design filling system ensures reliable filling.
6) Decapping, filling and capping parts move in an enclosed overpressure steam chamber which ensures the sterile conditions.
7) Steam barrier and sterilization by spraying of cap and feed gate with steam and hydrogen peroxide (optional) before decapping ensures a true aseptic filling. 
8) A pressure sensor working with a pumping system ensures the stable overpressure in the sterile chamber.
9) Decapping, filling and capping all work automatically by control system.
10) Compact construction.
11) Reliable and in a high standard. Most components are German branded.
12) Designed with CIP (Clean-in-Place) function and circuit connection.
13) New technology ensures no condensed water dripping onto bags.
14) A weight or flow meter system employed improves filling precision and truly achieves the quantitative filling.
15) Easy to use. The touch-screen control system makes operation easy.

Applicable bags: 1-inch-spout prepared aseptic bags, 1-25 liters. (Spout is called Gland or Flange too.)
Power Suppy: single-phase 220V/110V or customized


Model: ASP-BIBF101 (Single-Head)
Filling capacity: 120 bags/hour (10 litres aseptic bag)
                             90 bags/hour (20 litres aseptic bag)
Bag-in-Box Aseptic Filler ASP-BIBF101
Single-head Bag-in-Box Aseptic Filler ASP-BIBF101

Model: ASP-BIBF102 (Double-Head)
Filling capacity: 240 bags/hour (10 litres aseptic bag)
                           180 bags/hour (20 litres aseptic bag)
Bag-in-Box Aseptic Filler ASP-BIBF102
Double-head Bag-in-Box Aseptic Filler ASP-BIBF102

Here is the video how the aseptic filler works.

Saturday, 6 April 2019

Fully-automatic 2-25L BIB Aseptic Filling Machine | WEB Fed Bag in Box Aseptic Filler


Fully-automatic BIB Aseptic Filling Machine | WEB Fed Bag in Box Aseptic Filler

This is Fully-automatic BIB Aseptic Filling Machine, a China-made high-level WEB fed Bag in Box Aseptic Filler is designed for aseptically filling1-inch-spout prepared, 2-25 litres WEB type aseptic bags with sterile fluids like natural juice, concentrate, vegetable juice, fruit syrup, fruit jam, magma beverage, dairy product and pharmaceutical. It features fully-automatic by employing PLC and touch screen control system. The whole process of continuous bags feed, sterilization, decapping, filling, capping, cutting apart from continuous bags and transiting to the conveyor can be completed automatically, no human operation required.

Features:
1) Continuous bags feed and fully-automatic.
2) Easy to use. The touch-screen control system makes operation easy.
3) Self-test and protecting function.
4) An electromagnetic flow meter system employed improves filling precision and truly achieves the quantitative filling.
5) Grade 304 stainless steel body and 316L stainless fluid-contact parts.
6) Employed decapping confirmation system ensures filling will not work before decapping and this guarantees the sterile chamber not to be polluted by the fluid.
7) Perfect-design filling system ensures reliable filling.
8) Multiple-step sterilization ensures a true aseptic filling.
9) Decapping, filling and capping parts move in an enclosed overpressure steam chamber which ensures the sterile conditions.
10) A pressure sensor working with a pumping system ensures the stable overpressure in the sterile filling chamber.
11) Compact construction.
12) Reliable and in a high standard. Most components are German branded.
13) Designed with CIP (Clean-in-Place) function and circuit connection.
14) New technology ensures no condensed water dripping onto bags.

Specifications:
Applicable bags: pre-cut continuous module or WEB type, 1-inch-spout fit, 2-25 litres aseptic bags. (Spout is called Gland or Flange too.)
Filling capacity: 300-350 bags/hour for 10 litres
Power: 1.5 KW
Compressed air: 6-8 bar, 1.5 m3/h.
Food-grade steam: 5-8bar, 36kg/h

Bag-in-Box Aseptic Filler ASP-BIBF100A
WEB Fed Bag-in-Box Aseptic Filler ASP-BIBF100A

Here is a video how this aseptic filler works

For more information

Semi-automatic 3-25L Bag-in-Box Filling Machine

This Semi-automatic Bag-in-Box Filling Machine is especially for filling 3-25L spout-prepared bags with a wide range of liquids like drinking water, milk, syrup, edible oil and beverage. It is not expensive, but built at a high level: grade 304 stainless steel frame and 316L stainless steel fluid-contact parts; Siemens PLC + Touch Screen; German Endress+Hauser electromagnetic flowmeter. Reliable, high-efficiency, durable, compact. Absolutely the right filling machine for starting your Bag-in-Box business.

For more information, please visit www.CalmusMachinery.com or write to info@brentorma.com

Commissioning of Bag in Box Filler BIBF500 for Europe

Commissioning of a Bag-in-Box Filler BIBF500 which was ready to be shipped to Europe. WEB fed and fully-automatic filling machine for filling 3-25 litre bags with capacity of 400 bags per hour.
WEB Fed Bag-in-Box Filler BIBF500
WEB Fed Bag-in-Box Filler BIBF500
Rating Label of Bag-in-Box Filler BIBF500
Rating Label of Bag-in-Box Filler BIBF500

Video of Commissioning Bag-in-Box Filler BIBF500