Monday, 8 April 2019

200-220L Bag Aseptic Filling Machines | Bag-in-Drum Aseptic Fillers

Our BID Aseptic Filling Machines | Bag-in-Drum Aseptic Fillers provide the highest possible level of sterility and productivity for filling bulk aseptic bag in box and bag in drum containers. They are designed for packaging sterile fluids like tomato paste, vegetables and fruit juices, purees, particulates, concentrates, sauces, soups and dairy products.

The compact design of this Bag in Drum Aseptic Filler gives you maximum aseptic safety while requiring a very small aseptic zone. Nearly all crucial components are from world famous brands and it ensures the reliability of the machines. Weight or flow meters optional for volume control are to be employed.

Features:
1. PLC controlled with autognostic capability. Touch screen for operation, easy to use.
2. Grade 304 stainless steel body and 316L stainless fluid-contact parts.
3. Designed with CIP (Clean-in-Place) function and circuit connection.
4. Filling from side prevents condensed water dripping on bags.
5. Decapping, filling and capping parts move in an enclosed overpressure steam chamber which ensures the sterile conditions.
6. Steam barrier and sterilization by spraying of cap and feed gate with steam and hydrogen peroxide (optional) before decapping ensures true aseptic filling. 
7. A pressure sensor working with a pumping system ensures the stable overpressure in the sterile chamber.
8. Reliable and in a high standard. All crucial components are from world famous brands.

Comparison of Bag-in-Drum Fillings
Filling from side prevents condensed water dripping on bags.

Applicable bags: 1-inch-spout prepared aseptic bags (however the machine can be customized for other-size spouts too)
Power supply: 3-phase 380V/220V or customized

Model: ASP-BIBF201 (Single-Head)
Filling capacity: 3-5 tons per hour
Bulk Bag Filling Machine Bag-in-Drum Aseptic Filler ASP-BIBF201
Bag-in-Drum Aseptic Filler ASP-BIBF201

Model
: ASP-BIBF202 (Double-Head)

Filling capacity: 5-12 tons per hour
Bulk Bag Filling Machine Bag-in-Drum Aseptic Filler ASP-BIBF202
Bag-in-Drum Aseptic Filler ASP-BIBF202

Here is a video how the Bag-in-Box aseptic filler works.

Sunday, 7 April 2019

Semi-automatic 1-25L BIB Aseptic Filling Machines | Bag-in-Box Aseptic Fillers

Our Semi-automatic BIB Aseptic Filling Machines | Bag-in-Box Aseptic Fillers are designed for aseptically filling aseptic spout bags with sterile fluids like natural juice, concentrate, vegetable juice, fruit syrup, fruit jam, magma beverage, dairy product, sauce, puree and pharmaceutical. The machine can use various spigots including Vitop and Scholle's. It is designed with CIP (Clean-in-Place) function and a circuit for connecting to a CIP system. All the fluid-contact parts are made with grade 316L stainless steel and the frame made with 304 stainless steel.

Features:
1) Grade 304 stainless steel body and 316L stainless fluid-contact parts.
2) Bags ranging in size from 1 to 25 litres can be used.
3) Steam is the unique employed sanitizing system to avoid chemical pollution.
4) Employed decapping confirmation system ensures filling will not work before decapping and this guarantees the sterile chamber not to be polluted by the fluid.
5) Perfect-design filling system ensures reliable filling.
6) Decapping, filling and capping parts move in an enclosed overpressure steam chamber which ensures the sterile conditions.
7) Steam barrier and sterilization by spraying of cap and feed gate with steam and hydrogen peroxide (optional) before decapping ensures a true aseptic filling. 
8) A pressure sensor working with a pumping system ensures the stable overpressure in the sterile chamber.
9) Decapping, filling and capping all work automatically by control system.
10) Compact construction.
11) Reliable and in a high standard. Most components are German branded.
12) Designed with CIP (Clean-in-Place) function and circuit connection.
13) New technology ensures no condensed water dripping onto bags.
14) A weight or flow meter system employed improves filling precision and truly achieves the quantitative filling.
15) Easy to use. The touch-screen control system makes operation easy.

Applicable bags: 1-inch-spout prepared aseptic bags, 1-25 liters. (Spout is called Gland or Flange too.)
Power Suppy: single-phase 220V/110V or customized


Model: ASP-BIBF101 (Single-Head)
Filling capacity: 120 bags/hour (10 litres aseptic bag)
                             90 bags/hour (20 litres aseptic bag)
Bag-in-Box Aseptic Filler ASP-BIBF101
Single-head Bag-in-Box Aseptic Filler ASP-BIBF101

Model: ASP-BIBF102 (Double-Head)
Filling capacity: 240 bags/hour (10 litres aseptic bag)
                           180 bags/hour (20 litres aseptic bag)
Bag-in-Box Aseptic Filler ASP-BIBF102
Double-head Bag-in-Box Aseptic Filler ASP-BIBF102

Here is the video how the aseptic filler works.

Saturday, 6 April 2019

Fully-automatic 2-25L BIB Aseptic Filling Machine | WEB Fed Bag in Box Aseptic Filler


Fully-automatic BIB Aseptic Filling Machine | WEB Fed Bag in Box Aseptic Filler

This is Fully-automatic BIB Aseptic Filling Machine, a China-made high-level WEB fed Bag in Box Aseptic Filler is designed for aseptically filling1-inch-spout prepared, 2-25 litres WEB type aseptic bags with sterile fluids like natural juice, concentrate, vegetable juice, fruit syrup, fruit jam, magma beverage, dairy product and pharmaceutical. It features fully-automatic by employing PLC and touch screen control system. The whole process of continuous bags feed, sterilization, decapping, filling, capping, cutting apart from continuous bags and transiting to the conveyor can be completed automatically, no human operation required.

Features:
1) Continuous bags feed and fully-automatic.
2) Easy to use. The touch-screen control system makes operation easy.
3) Self-test and protecting function.
4) An electromagnetic flow meter system employed improves filling precision and truly achieves the quantitative filling.
5) Grade 304 stainless steel body and 316L stainless fluid-contact parts.
6) Employed decapping confirmation system ensures filling will not work before decapping and this guarantees the sterile chamber not to be polluted by the fluid.
7) Perfect-design filling system ensures reliable filling.
8) Multiple-step sterilization ensures a true aseptic filling.
9) Decapping, filling and capping parts move in an enclosed overpressure steam chamber which ensures the sterile conditions.
10) A pressure sensor working with a pumping system ensures the stable overpressure in the sterile filling chamber.
11) Compact construction.
12) Reliable and in a high standard. Most components are German branded.
13) Designed with CIP (Clean-in-Place) function and circuit connection.
14) New technology ensures no condensed water dripping onto bags.

Specifications:
Applicable bags: pre-cut continuous module or WEB type, 1-inch-spout fit, 2-25 litres aseptic bags. (Spout is called Gland or Flange too.)
Filling capacity: 300-350 bags/hour for 10 litres
Power: 1.5 KW
Compressed air: 6-8 bar, 1.5 m3/h.
Food-grade steam: 5-8bar, 36kg/h

Bag-in-Box Aseptic Filler ASP-BIBF100A
WEB Fed Bag-in-Box Aseptic Filler ASP-BIBF100A

Here is a video how this aseptic filler works

For more information

Semi-automatic 3-25L Bag-in-Box Filling Machine

This Semi-automatic Bag-in-Box Filling Machine is especially for filling 3-25L spout-prepared bags with a wide range of liquids like drinking water, milk, syrup, edible oil and beverage. It is not expensive, but built at a high level: grade 304 stainless steel frame and 316L stainless steel fluid-contact parts; Siemens PLC + Touch Screen; German Endress+Hauser electromagnetic flowmeter. Reliable, high-efficiency, durable, compact. Absolutely the right filling machine for starting your Bag-in-Box business.

For more information, please visit www.CalmusMachinery.com or write to info@brentorma.com

Commissioning of Bag in Box Filler BIBF500 for Europe

Commissioning of a Bag-in-Box Filler BIBF500 which was ready to be shipped to Europe. WEB fed and fully-automatic filling machine for filling 3-25 litre bags with capacity of 400 bags per hour.
WEB Fed Bag-in-Box Filler BIBF500
WEB Fed Bag-in-Box Filler BIBF500
Rating Label of Bag-in-Box Filler BIBF500
Rating Label of Bag-in-Box Filler BIBF500

Video of Commissioning Bag-in-Box Filler BIBF500